Stainless Steel Casting
We possess extensive expertise in the field of stainless steel casting, showcasing a robust capability to cast a diverse range of stainless steel alloys. Our specialization lies in delivering tailored stainless steel casting components for an array of industries and applications, encompassing automotive, food and dairy, machinery, medical equipment, plumbing, irrigation, mining, petrochemicals, electrical, energy, aerospace, submarines, and more. Our commitment to excellence ensures the production of high-quality stainless steel castings, with part sizes ranging from 0.1 inch to 24 inches and weights spanning from ounces to 50 pounds. We adhere to stringent quality standards, maintaining typical tolerances within ± .005” per inch.
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We collaborate closely with our clients to ensure that the desired characteristics of stainless steel casting products/components can be achieved in the most cost-effective manner. By utilizing simulation software to create a 'virtual prototype,' we initiate the process of optimizing the design before delivering products/components for design validation. Our aim is to become the preferred supply chain partner for our customers in the stainless steel casting industry.
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When it comes to your stainless steel casting requirements, count on us for assistance.
What Is Stainless Steel Casting?
Stainless steel casting, often referred to as stainless steel investment casting, is a process that involves the creation of a ceramic shell around a wax pattern to serve as the mold for casting stainless steel. This method begins with the fabrication of wax patterns, which are subsequently melted away within the gating system. The resulting void is then filled with a mixture of slurry and sand, forming a layered shell. Finally, the shell is subjected to the introduction of molten stainless steel, taking the shape of the desired component.
What does the Stainless Steel Casting process entail?
Stainless steel casting entails the creation of an initial wax model, followed by the layering of plaster and successive coatings to form a robust shell around the model. Once the wax is melted away, molten stainless steel is poured into the mold, resulting in an exact duplicate of the original wax pattern. Stainless steel casting offers cost-effective advantages, including the ability to produce intricate undercuts, achieve high resolution, capture intricate details, and attain a smooth surface finish compared to machining processes.
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In many instances, stainless steel casting represents the most economically viable method for manufacturing the part in question.
Advantages of Stainless Steel Casting
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Size Range: From 0.1 inch to 24 inches
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Weight Range: From just a few grams to over 50 pounds
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Surface Finish: Exceptionally smooth
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Tolerances: Precisely maintained
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Consistent Process Control and Reproducibility
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Versatile Design and Casting Capabilities
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Streamlined Production
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Cost-Effective Tooling
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Wide Range of Material Options
Stainless Steel Casting Material Information
Material | Grade | Common Application |
|---|---|---|
Stainless Steel | 304 | SS 304 serves as the industry standard for cleanliness and corrosion resistance in medical, plumbing, irrigation, mining, and petrochemical sectors. |
316 | SS316 excels in automotive, food, dairy, and petrochemical applications due to its outstanding corrosion resistance, making it the ideal material for components like housings, gears, and plates. | |
304L / 316L | Like other 300 series steels, low carbon content enhances both malleability and corrosion resistance. Key industries include food & dairy, medical, and petrochemical. | |
410 / 416 | Housings, bushings, handles, brackets: 400 series steels offer high strength and excellent machinability. They are prone to breaking rather than bending under extreme pressure. These steels find ideal applications in industries such as automotive, food & dairy, and various machine tools. | |
17-4 | Highly robust, suitable for military and diverse machine tool applications. |