Super Duplex Stainless Steel Casting
We have a specialized focus on tailoring the production of super duplex stainless castings to cater to various industries. Our extensive lineup of super duplex stainless steel castings is meticulously designed to align with our customers' specific needs.
Our manufacturing capabilities for super duplex stainless steel castings encompass a weight range spanning from 1 gram to 220 kilograms. The maximum overall dimensions for our castings reach 1,000mm in length, 620mm in width, and 380mm in height, with a minimum wall thickness of 0.5mm.
Our commitment to proactive communication ensures a comprehensive understanding of our customers' requirements. This, in turn, enables us to produce parts that exhibit the desired characteristics in the most cost-effective manner.
Super Duplex Stainless Steel Grades Information
The standout feature of Super Duplex Stainless Steel lies in its remarkable combination of corrosion resistance and strength. Two of the most frequently employed grades within the super duplex stainless steel family are Super Duplex Stainless Steel 2507 and Super Duplex Stainless Steel ZERON® 100.
Chemical Composition of Duplex Stainless Steel 2507
Cr | Cu | Mn | Mo | C |
24.0-26.0 | 0.5 Max | 1.20 Max | 3.0-5.0 | 0.03 Max |
N | Ni | P | S | Si |
0.24-0.32 | 6.0-8.0 | 0.035 Max | 0.02 Max | 0.8 Max |
Chemical Composition of Duplex Stainless Steel Zeron 100
Cr | Cu | Mn | Mo | C | N |
24.0-26.0 | 0.5-1.0 | 1.0 Max | 3.0-4.0 | 0.03 Max | 0.2-0.3 |
Ni | P | S | Si | W | – |
6.0-8.0 | 0.03 Max | 0.01 Max | 1.0 Max | 0.8 Max | – |
Difference Between Duplex 2507 and Zeron 100
The chemical compositions of Duplex 1507 and Zeron 100 exhibit similarities, but Zeron 100 possesses higher levels of copper and tungsten. The elevated copper content in Zeron 100 imparts exceptional resistance to corrosion when exposed to various non-oxidizing and mineral acids, such as hydrochloric and sulfuric acid.
Comparison Between 2507 and Zeron 100 — Super Duplex Stainless Steel
Alloy | Characteristics | Application |
|---|---|---|
Zeron 100 | · Exceptional resistance to chloride-related corrosion · Minimal thermal expansion rate and a · Balanced blend of austenitic and ferritic properties. | · Desalination; Flue-gas desulfurization, Oil & Gas industry · Pollution control, Chemical, pharmaceutical · Mining and mineral industries, Power generation, Marine |
2507 | · Superior resistance to chloride stress corrosion cracking · Low rate of thermal expansion · Good weldability | · Desalination, Marine, Pulp & paper mill · Chemical process pressure vessels, heat exchangers · Oil & Gas industry, Offshore oil industry |
Super Duplex Stainless Steel Casting Specifications:
Alloy 2507 conforms to casting specifications with UNS S32750 and A890/A995 5A CE3MN, while alloy Zeron 100 adheres to specifications featuring UNS S32760 and A890/A995 6A CD3MWCuN.